Industrial Grade Threading Machines Banner Image

Threading Time Study

In a timed July 2026 production test, an Oster threading machine threaded 36 pieces of 3/4-10 NC bar on both ends, with every second of loading and unloading included. Here's what it measured.

Key Results

Measured Production Rates

Operation

Thread Length

Total Time (36 pcs)

Rate

Threading one end

5.0 in

17 min 32 sec

123 ends/hr

Threading one end

2.5 in

12 min 00 sec

180 ends/hr

Complete part, both ends

7.5 in total

29 min 32 sec

73 parts/hr

 

4.6x the Cutting Rate of a 38 RPM Machine

Oster cut 3/4-10 thread at about 17.4 inches per minute. A conventional 38 RPM threading machine cuts the same thread at 3.8 inches per minute.

A Full Cycle Faster Than the Competition's Cut Alone

At 5 inches of thread, a complete Oster cycle (load, thread, unload) takes 29.2 seconds. A 38 RPM machine needs 78.9 seconds just to cut the thread, before any handling.

How the Test Was Run

Test Setup

  • 36 blanks of 3/4-10 NC bar, about 12 inches long
  • 5.0 inches threaded on one end, 2.5 inches on the other
  • Run at 178 RPM commanded (about 174 RPM under cutting load)
  • Full thread form cut in a single pass
  • Timing started when the operator picked up the first piece and stopped when the spindle shut off after the last
  • All loading, unloading, and repositioning included, with no allowances removed
  • Each thread length was run as its own batch and timed separately
  • The operator does not run these machines daily, so a full-time operator would likely beat these rates

What the Timing Includes

Estimating Throughput at Other Thread Lengths

The Cycle Time Formula

Cycle time per end = 10.8 sec + 3.69 sec × (inches of thread)

Fixed handling time is 10.8 seconds per piece. Each inch of thread adds 3.69 seconds, covering both cutting and return. This model matches both measured batches exactly. Actual rates will vary with material, dies, and setup. For setup and material guidance, see the Oster Power Threading Handbook.

Projected Rates on 3/4-10

Thread Length

Cycle Time Per End

Ends Per Hour

1.0 in

14.5 sec

249

2.0 in

18.2 sec

198

2.5 in

20.0 sec

180 (measured)

3.0 in

21.8 sec

165

4.0 in

25.5 sec

141

5.0 in

29.2 sec

123 (measured)

6.0 in

32.9 sec

109

8.0 in

40.3 sec

89

 

Oster vs. Conventional 38 RPM Threading Machines

Oster Full Cycle vs. 38 RPM Cutting Time Only

A deliberately conservative comparison: Oster's complete cycle with all handling, against the 38 RPM machine's cutting time with zero handling.

Thread Length

Oster Complete Cycle

38 RPM, Cutting Only

Difference

1.0 in

14.5 sec

15.8 sec

1.1x

2.5 in

20.0 sec

39.5 sec

2.0x

5.0 in

29.2 sec

78.9 sec

2.7x

8.0 in

40.3 sec

126.3 sec

3.1x

 

With Handling Time on Both Machines

Adding a conservative 10 seconds of handling per piece to the 38 RPM machine (real-world load time is likely longer):

Thread Length

38 RPM Machine

Oster

Difference

1.0 in

140 ends/hr

249 ends/hr

1.8x

2.5 in

73 ends/hr

180 ends/hr

2.5x

5.0 in

40 ends/hr

123 ends/hr

3.0x

8.0 in

26 ends/hr

89 ends/hr

3.4x

 

Why the Advantage Grows With Thread Length

On short threads, loading time makes up most of the cycle on any machine. As threads get longer, cutting time takes over, and cutting rate decides the result. That's why long-thread work like anchor bolt threading sees the biggest gains.

Notes on Method and Accuracy

  • Thread lengths were verified against finished parts after the run
  • Spindle speed is calculated from drive frequency and gear reduction, not measured at the spindle. The 17.4 in/min rate reflects the slight drop under load (commanded rate would be 17.8 in/min)
  • Video timing of thread-only cuts carries about 0.5 to 1 second of uncertainty. Production rates in the tables come from stopwatch batch times and piece counts, so they aren't affected
  • 38 RPM figures are calculated from published manufacturer spindle speed and 10 TPI thread geometry. No competing machine was tested

See What Oster Can Do for Your Throughput

Talk to our team about your thread sizes and volumes.

Talk to Threading Machine Experts at Oster Manufacturing Company Today

Got questions? The specialists at Oster can help. Our skilled technicians and sales experts are on hand to take your call. From technical questions to non-standard threading applications to custom-engineered solutions, the team at Oster is ready for anything. Find out what Oster can do for you!

Call Us